One Step Extrusion Molding Line

About One Step Extrusion Molding Line

This equipment represents major breakthroughs in efficiency, cost savings, environmental sustainability, and automation, making it especially suitable for producing thermoformed products such as food packaging and eco-friendly meal containers.

Overview of Core Advantages:

1. Innovative One-Step Process

Integrating extrusion and thermoforming into a single step eliminates intermediate stages like sheet rewinding and secondary heating, significantly shortening the production cycle (single mold cycle: 2228 seconds, efficiency improved by 52%).

2. Wide Material Compatibility

Compatible with PP, PE, PS and other materials, particularly suitable for filled (stone powder/bamboo powder/starch) and biodegradable eco-friendly materials, meeting diverse market demands.

3. Intelligent Automated Control

Equipped with Siemens/Mitsubishi PLC systems, it enables full automation from feeding, extrusion, and molding to punching and stacking, reducing reliance on labor and ensuring product consistency.

4. Significant Energy and Cost Savings

Compared to traditional processes, power consumption is reduced by 60%, floor space is cut by 50%, and scrap materials are recycled in real time, significantly lowering overall costs.

5. Modular and Flexible Configuration

Offers single to five-layer co-extrusion solutions, adaptable to various product structures (e.g., barrier layers, dual-color layers, recycled material layers), and supports quick mold changes (completed within 8 minutes).

6. Eco-Friendly and Safe Design

Equipment contact parts are made of 304 stainless steel with Teflon coating to prevent contamination; the punching machine features automatic stacking and safety protection structures to ensure operational safety.

7. Applicable Product Range:

Transparent PP packaging boxes, American-style meal containers

Corn starch/stone powder-filled eco-friendly meal containers

Multi-layer barrier food containers (e.g., PP/EVOH/PP)

Medical device trays, etc.

I am confident that this equipment can provide strong support for your company in enhancing production capacity, reducing overall costs, and expanding eco-friendly product lines. If you would like further details on equipment parameters, quotations, or to arrange a demo, please feel free to contact me.